Sleeve Boxes

Sleeve Boxes — Custom Sleeve Packaging | Say Goodbye to Boring Boxes

Upgrade your unboxing experience with premium custom sleeve boxes — durable, elegant, and fully customizable for food, cosmetics, pharma, electronics, apparel, tobacco, gifts, stationery and jewellery. Perfect for brands that want a luxury feel, secure protection and high-impact shelf presence.

    • Two-piece construction: inner tray + outer sleeve for protection and premium reveal.
    • Multiple materials & weights: rigid grayboard, coated card, kraft, bux board options.
    • Full print, foil, embossing, window, inserts and luxe finishes available.
    • Low MOQs to bulk runs — fully custom sizes and dielines accepted.
Category:
Description

Description

Our custom Sleeve Boxes combine attractive branding with functional protection. Each sleeve pack is a two-piece solution: a snug tray to cradle your product and a printed sleeve that slides over for a refined, tactile unboxing. Choose from a wide range of sizes, materials, printing methods and finishing touches to match your product category and target audience. Ideal for premium retail, subscription boxes, gifting, and promotional packaging.

Key Features

  • Construction: Two-piece sleeve + tray; options for wraparound, drawer, window and die-cut styles.
  • Protection: Sturdy adhesives, strong board options and optional inserts for fragile items.
  • Branding: Full-bleed printing, PMS matching, foil, embossing and spot UV for premium presentation.
  • Assembly: Flat (kit) for onsite assembly or pre-assembled rigid boxes on demand.

Materials & Weights

  • GrayBoard / Rigid Board: Eco-friendly, reusable, standard or extra stiffness available.
  • Coated Card Stock: C1S / C2S options — 100 lbs (7.3pt), 120 lbs (8pt), 200–318 lbs (13–30pt).
  • Bux Board: 385 gsm (18pt), 472 gsm (30pt), 736 gsm (46pt) for luxury rigidity.
  • Kraft Board: Natural finish, recyclable, available in heavier weights on demand.

Printing & Finishes

  • Printing: Offset (CMYK), unlimited Pantone (PMS), screen printing.
  • Foils & Special: Hot-stamp foiling, holographic foil, multi-color foil options.
  • Finishes: Gloss, matte, soft-touch, drip-off lamination, aqueous coating, spot UV, 3D raised UV.
  • Structural: Embossing, debossing, PVC windows, die-cut shapes and inserts.

Add-ons & Custom Options

  • Pull tab, finger slot, ribbon or string pull for premium sliding action.
  • Custom inserts (cardboard, foam, molded pulp) for product protection and presentation.
  • Die-cut windows, multiple opening styles (double opening, drawer, wraparound).

MOQ, Samples & Shipping

  • MOQ: We offer small minimum order quantities for many standard sizes and scalable bulk pricing for larger runs.
  • Samples: Digital proofs and 3D mock-ups available; physical prototypes produced on demand.
  • Shipping Modes: Flat-packed kits for assembly or pre-assembled rigid sleeve boxes ready to ship.

Sustainability

We prioritize recyclable and responsibly-sourced substrates. GrayBoard, coated card and kraft options can be selected for recyclability; inks and coatings can be chosen to meet environmental preferences. Ask about recycled-content boards and low-VOC finishing options.

Specifications & Common Sizes

Below are sample dimensions by industry. These are starting points — we manufacture any custom size and can adapt thickness and inserts to suit product protection needs.

Industry Sample Dimensions (L×W×H) Typical Uses
Food
  • 4×2.5×1″, 5×3×1.5″, 6×3.5×2″, 8×5×2.5″, 12×8×4″
  • Custom sizes for cookies, cupcakes, slices & pastry assortments
Single pastries, multi-packs, gift bakery boxes, confectionery.
Cosmetics
  • 3×1.5×1″, 4×2×1.5″, 6×3×2″, 10×6×4″
  • Sizes for pencils, palettes, bottles and small sets
Eyeliner, brushes, roller perfumes, small skincare sets.
Pharmaceutical
  • 3×2×1″, 4×2.5×1.5″, 7×4×2.5″, 12×7×4.5″
  • Customized to hold strips, bottles, supplements
Vitamin bottles, tablet strips, supplement packs.
Electronics
  • 4×3×1″, 6×4×2″, 10×8×3″, 14×10×5″
  • Cable packs, adapters, earbuds, small peripherals
USBs, earphones, power banks, accessories.
Apparel & Accessories
  • 5×3×1″, 7×5×2″, 11×8×3″, 16×12×6″
Belts, sunglasses, folded shirts, socks, small apparel bundles.
Tobacco
  • 4×2×1″, 6×4×2″, 9×6×4″, 12×8×5″
Single cigar packs, multi-packs, small pouches (subject to compliance).
Gifting & Jewelry
  • 3×3×1″, 4×3×2″, 8×6×3″, 14×10×6″
Earrings, bracelets, necklaces, keepsakes, gift sets.
Stationery & Office
  • 4×2×1″, 6×4×2″, 10×8×4″, 14×10×6″
Pens, markers, small office supplies, packaged sets.

Frequently Asked Questions (selected)

  • Which material is best for sleeve boxes? GrayBoard (rigid board) is commonly recommended for luxury sleeve boxes. We also supply rigid white, holographic and metallic rigid boards depending on the aesthetic and strength you require.
  • Can you print exact brand colors? Yes — we offer PMS (Pantone) color matching alongside CMYK printing for consistent brand color reproduction.
  • Are custom sizes possible? Absolutely. Most sizes listed are examples — we manufacture any custom dimensions to fit your product exactly.
  • Do you provide proofs and prototypes? Yes — digital proofs and 3D mock-ups are standard; physical prototypes can be ordered when required.
  • How are the sleeves shipped? Options include flat (pre-scored kits) for client assembly or pre-assembled rigid boxes — you choose based on convenience and cost.

Ready to design custom sleeve boxes for your product? Provide your artwork or request a dieline and we’ll prepare proofs, material recommendations and pricing tailored to your specifications. We manufacture high-quality sleeve packaging across multiple industries and size ranges — built to protect and impress.

Reviews (0)

Reviews

There are no reviews yet.

Be the first to review “Sleeve Boxes”

Your email address will not be published. Required fields are marked *

More Products

Custom Dispenser Boxes

Custom Dispenser Boxes

Custom Dispenser Boxes designed to make your product stand out and function perfectly on retail counters. With precise dispensing, durable materials, and premium finishing, these boxes help brands reduce clutter, save time, and improve customer interaction while keeping products clean and accessible.

    • Custom dimensions tailored to your product size
    • Available in cardboard, rigid, holographic, and metallic finishes
    • Eco-friendly printing with CMYK, Pantone, and white ink options
    • Premium finishing choices: gloss, matte, soft touch, spot gloss, foil, embossing
    • MOQ starting at 250 units with fast sampling and shipping
    • Perfect for sachets, wipes, tea packs, supplements, candy, and more

Shirt Boxes

Shirt Boxes

When creating a new design for your shirt collection, custom shirt boxes are a premium way to personalize your brand and make it stand out.
Crafted with durable materials and high-quality printing, these boxes allow you to showcase your designs in a stylish and professional way.
Our shirt boxes are fully customizable with various styles, shapes, finishes, and add-on services to reflect your unique brand identity.

  • Made with durable, premium cardboard stock
  • Customizable in size, shape, and design
  • Multiple finishes: Matte, Gloss, Spot UV, Foiling
  • Add-ons available: Inserts, Emboss/Deboss, UV Coating
  • Eco-friendly and sustainable packaging options
  • MOQ flexibility: available in small or bulk orders
  • Fast turnaround time with reliable shipping

Custom Printed Tie Boxes

Custom Printed Tie Boxes – Make Your Ties More Prominent

Enhance the elegance and appeal of your ties with our premium custom printed tie boxes. Designed to provide superior presentation and protection, these boxes are ideal for both retail and luxury branding. With multiple materials, finishes, and box styles available, you can create a memorable unboxing experience that elevates your brand image.

    • Custom sizes and dimensions available
    • Wide range of premium materials and finishes
    • MOQ flexibility – from small to bulk orders
    • Eco-friendly, durable, and reusable options
    • Multiple box styles: sleeve, magnetic closure, book style, and more
    • High-quality printing: CMYK, Pantone, foil stamping, embossing, debossing

Custom Shape Boxes

Custom Shape Boxes

Get custom shaped boxes that truly reflect your brand’s personality. Unlike traditional rectangular or square packaging, our custom boxes are designed to grab attention with unique shapes such as circles, triangles, stars, or even heart-shaped boxes. Crafted with premium materials and elegant finishes, these boxes are engineered to protect, present, and promote your product in the most memorable way.

    • Tailor-made packaging in unique shapes that match your product identity
    • Premium materials including rigid, white, silver, and holographic cardboard
    • High-quality printing with CMYK and Pantone color options
    • Luxurious finishes such as soft touch, gloss, matte, and spot gloss
    • Extra enhancements like embossing, foil stamping, and die-cut windows
    • Low MOQ starting from 500 units
    • Fast sampling within 3–4 working days
    • Reliable shipping within 12–15 working days

Custom Torch Boxes

Custom Torch Boxes

Torch packaging plays a vital role in keeping your flashlights secure and appealing. With increasing demand for flashlights, strong and stylish packaging has become essential for retailers. Our custom torch boxes provide premium protection, ensure safe shipping, and help your products stand out with branding and high-quality prints.

    • Durable packaging for fragile torches and flashlights
    • Custom sizes and shapes for different torch models
    • Premium materials including cardboard, kraft, and corrugated
    • Printing options: digital, flexographic, and gravure
    • Surface finishes like matte, gloss, embossing, debossing, and spot UV
    • Eco-friendly and sustainable packaging solutions

Custom Tea Boxes

Custom Tea Boxes – Beat The Competition, Skip The Bland

Our Custom Tea Boxes are designed to showcase your tea’s premium quality and give your brand the recognition it deserves. Unlike generic packaging, our tea boxes are tailored to captivate customers and make your products unforgettable. With eco-friendly materials, stunning finishes, and flexible sizes, we deliver packaging that enhances freshness, boosts shelf appeal, and strengthens your brand identity.

    • Premium materials ensuring tea freshness and durability
    • Customizable sizes and shapes for all tea types
    • Eco-conscious and food-safe packaging options
    • Vibrant printing with CMYK and PMS colors
    • Free design support with 3D mockups and prototypes
    • Fast turnaround and nationwide USA shipping