Sleeve Boxes

Sleeve Boxes — Custom Sleeve Packaging | Say Goodbye to Boring Boxes

Upgrade your unboxing experience with premium custom sleeve boxes — durable, elegant, and fully customizable for food, cosmetics, pharma, electronics, apparel, tobacco, gifts, stationery and jewellery. Perfect for brands that want a luxury feel, secure protection and high-impact shelf presence.

    • Two-piece construction: inner tray + outer sleeve for protection and premium reveal.
    • Multiple materials & weights: rigid grayboard, coated card, kraft, bux board options.
    • Full print, foil, embossing, window, inserts and luxe finishes available.
    • Low MOQs to bulk runs — fully custom sizes and dielines accepted.
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Description

Description

Our custom Sleeve Boxes combine attractive branding with functional protection. Each sleeve pack is a two-piece solution: a snug tray to cradle your product and a printed sleeve that slides over for a refined, tactile unboxing. Choose from a wide range of sizes, materials, printing methods and finishing touches to match your product category and target audience. Ideal for premium retail, subscription boxes, gifting, and promotional packaging.

Key Features

  • Construction: Two-piece sleeve + tray; options for wraparound, drawer, window and die-cut styles.
  • Protection: Sturdy adhesives, strong board options and optional inserts for fragile items.
  • Branding: Full-bleed printing, PMS matching, foil, embossing and spot UV for premium presentation.
  • Assembly: Flat (kit) for onsite assembly or pre-assembled rigid boxes on demand.

Materials & Weights

  • GrayBoard / Rigid Board: Eco-friendly, reusable, standard or extra stiffness available.
  • Coated Card Stock: C1S / C2S options — 100 lbs (7.3pt), 120 lbs (8pt), 200–318 lbs (13–30pt).
  • Bux Board: 385 gsm (18pt), 472 gsm (30pt), 736 gsm (46pt) for luxury rigidity.
  • Kraft Board: Natural finish, recyclable, available in heavier weights on demand.

Printing & Finishes

  • Printing: Offset (CMYK), unlimited Pantone (PMS), screen printing.
  • Foils & Special: Hot-stamp foiling, holographic foil, multi-color foil options.
  • Finishes: Gloss, matte, soft-touch, drip-off lamination, aqueous coating, spot UV, 3D raised UV.
  • Structural: Embossing, debossing, PVC windows, die-cut shapes and inserts.

Add-ons & Custom Options

  • Pull tab, finger slot, ribbon or string pull for premium sliding action.
  • Custom inserts (cardboard, foam, molded pulp) for product protection and presentation.
  • Die-cut windows, multiple opening styles (double opening, drawer, wraparound).

MOQ, Samples & Shipping

  • MOQ: We offer small minimum order quantities for many standard sizes and scalable bulk pricing for larger runs.
  • Samples: Digital proofs and 3D mock-ups available; physical prototypes produced on demand.
  • Shipping Modes: Flat-packed kits for assembly or pre-assembled rigid sleeve boxes ready to ship.

Sustainability

We prioritize recyclable and responsibly-sourced substrates. GrayBoard, coated card and kraft options can be selected for recyclability; inks and coatings can be chosen to meet environmental preferences. Ask about recycled-content boards and low-VOC finishing options.

Specifications & Common Sizes

Below are sample dimensions by industry. These are starting points — we manufacture any custom size and can adapt thickness and inserts to suit product protection needs.

Industry Sample Dimensions (L×W×H) Typical Uses
Food
  • 4×2.5×1″, 5×3×1.5″, 6×3.5×2″, 8×5×2.5″, 12×8×4″
  • Custom sizes for cookies, cupcakes, slices & pastry assortments
Single pastries, multi-packs, gift bakery boxes, confectionery.
Cosmetics
  • 3×1.5×1″, 4×2×1.5″, 6×3×2″, 10×6×4″
  • Sizes for pencils, palettes, bottles and small sets
Eyeliner, brushes, roller perfumes, small skincare sets.
Pharmaceutical
  • 3×2×1″, 4×2.5×1.5″, 7×4×2.5″, 12×7×4.5″
  • Customized to hold strips, bottles, supplements
Vitamin bottles, tablet strips, supplement packs.
Electronics
  • 4×3×1″, 6×4×2″, 10×8×3″, 14×10×5″
  • Cable packs, adapters, earbuds, small peripherals
USBs, earphones, power banks, accessories.
Apparel & Accessories
  • 5×3×1″, 7×5×2″, 11×8×3″, 16×12×6″
Belts, sunglasses, folded shirts, socks, small apparel bundles.
Tobacco
  • 4×2×1″, 6×4×2″, 9×6×4″, 12×8×5″
Single cigar packs, multi-packs, small pouches (subject to compliance).
Gifting & Jewelry
  • 3×3×1″, 4×3×2″, 8×6×3″, 14×10×6″
Earrings, bracelets, necklaces, keepsakes, gift sets.
Stationery & Office
  • 4×2×1″, 6×4×2″, 10×8×4″, 14×10×6″
Pens, markers, small office supplies, packaged sets.

Frequently Asked Questions (selected)

  • Which material is best for sleeve boxes? GrayBoard (rigid board) is commonly recommended for luxury sleeve boxes. We also supply rigid white, holographic and metallic rigid boards depending on the aesthetic and strength you require.
  • Can you print exact brand colors? Yes — we offer PMS (Pantone) color matching alongside CMYK printing for consistent brand color reproduction.
  • Are custom sizes possible? Absolutely. Most sizes listed are examples — we manufacture any custom dimensions to fit your product exactly.
  • Do you provide proofs and prototypes? Yes — digital proofs and 3D mock-ups are standard; physical prototypes can be ordered when required.
  • How are the sleeves shipped? Options include flat (pre-scored kits) for client assembly or pre-assembled rigid boxes — you choose based on convenience and cost.

Ready to design custom sleeve boxes for your product? Provide your artwork or request a dieline and we’ll prepare proofs, material recommendations and pricing tailored to your specifications. We manufacture high-quality sleeve packaging across multiple industries and size ranges — built to protect and impress.

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