Description
Our Contact Lens Boxes are engineered for delicate optical products — combining secure, protective packaging with premium print finishes and clear regulatory labelling. Choose from a wide array of ready-made dimension templates or request a fully bespoke size and dieline to accommodate single pairs, multipacks, lens cases, solution inserts and instructional leaflets.
Key Applications
- Soft Contact Lenses: daily disposable, bi-weekly, monthly packs and multipacks.
- Rigid Gas Permeable (RGP) and Hybrid Lenses — with optional foam or moulded inserts.
- Toric, Multifocal and Color Contact Lenses — secure compartments, extra cushioning and IFUs.
- Scleral & specialty lenses — larger pillow-style cavities and reinforced protection.
- Clinical, subscription and retail multipacks (from 1 pair up to bulk/wholesale quantities).
Typical Size Examples
We support many standard templates and bespoke dielines. Examples by lens type (illustrative — custom sizes available):
| Lens Type | Sample Sizes (L × W × H) | Use Cases |
|---|---|---|
| Soft Daily / Disposable | 3.5″ × 2.5″ × 1″, 3.5″ × 2.5″ × 1.5″, 4″ × 2″ × 1.25″ | Single pair, trial packs, retail display. |
| Soft Multipacks (Bi-weekly / Monthly) | 4.5″ × 3″ × 1.5″, 5″ × 3.25″ × 1.75″, 6″ × 4″ × 2.25″ | 2–12 pairs, inserts for IFU, lens case pockets. |
| RGP / Rigid | 2.5″ × 2.5″ × 1″, 4″ × 3″ × 1.75″, 6″ × 4.5″ × 3″ | Foam inserts, clinical packs, extra cushioning. |
| Scleral & Specialty | 3.5″ × 3.5″ × 1.5″, 7″ × 6″ × 4″ | Larger storage, clinical kits, travel kits. |
| Color / Cosmetic | 2.75″ × 2.5″ × 1″, 5.5″ × 4″ × 2″, 6.5″ × 5″ × 3.5″ | Gift/collector editions, specialty shapes and displays. |
Materials & Stocks
- GrayBoard / Rigid Board — premium protection and premium unboxing feel.
- Rigid white cardboard, Bux Board (385–736 gsm) for luxury rigid boxes.
- C1S / C2S coated card stocks — 100 lbs (7.3 pt) up to 318 lbs (30 pt) equivalents.
- Kraft board — eco & natural finish options; bulk & economical solutions.
- Optional inner foam, moulded cavities or kraft/paper inserts for stabilising blister packs.
Printing, Finishes & Add-Ons
- Printing: Offset (CMYK), Digital, or Pantone spot-colour matching.
- Finishes: Gloss / Matte lamination, Soft-touch, Aqueous coating, Spot UV, Embossing / Debossing, Hot foil stamping.
- Functional Options: PVC window cutouts, hang tabs, tamper-evident seals, childproof enclosures.
- Accessories: Desiccant pockets, instruction leaflets, barcode & serial/lot number printing, sterile seals and IFU inserts.
- Blister Packs: We design and produce custom blister cavities in plastic where required; compatible with paperboard outer boxes.
MOQ, Samples & Production
We accommodate flexible Minimum Order Quantities to suit startups and large brands alike. Sample options include:
- Digital proof (print-ready PDF) for immediate approval.
- 3D mock-ups to visualise dielines and branding placement.
- Physical prototype samples (charged or complimentary depending on order size).
- Pre-production sample for final approval before mass printing.
Shipping Modes & Packaging Options
- Flat (folded) for assembly at destination or pre-assembled boxes ready to ship.
- Protected bulk packing for transit — inner cushioning and outer carton reinforcement available.
- Export-ready packaging with clear labelling for customs and batch tracking.
Sustainability
Sustainable choices are available across stocks and finishes. Select recycled or FSC-certified boards, water-based inks, and recyclable coatings. Kraft and uncoated stocks are eco-friendly options that reduce plastic usage while maintaining protection.
Regulatory & Compliance Printing
We print essential regulatory information including lot numbers, serial numbers, sterility assurance statements, warnings, precautions and full IFU content. Packaging layouts can be prepared to align with FD&C Act requirements and any other regional regulations you specify.
Box Styles & Structural Options
- Straight Tuck End (STE) and Reverse Tuck End (RTE).
- Snap Lock and Auto-Lock Bottom boxes for secure assembly.
- Sleeve, Drawer, Two-piece Lid & Base, Magnetic closure and Hinged lid rigid boxes for premium retail presentation.
- Custom die-cuts, perforations, and scored panels for tamper evidence or consumer convenience.
Frequently Asked Questions
- How can I make my contact lens box more attractive on the shelf?
Use a clear brand focal point — high-resolution product imagery, spot UV on logos, foil stamping for premium accents and a consistent colour palette. Consider a window or shaped die-cut to show the lens blister or accessory and add an IFU insert for perceived value.
- Can you print boxes per FD&C Act requirements?
Yes — provide the regulatory text or specification and we will integrate mandatory statements, lot codes and warning labels into the dieline. We can format content to align with FD&C Act labeling conventions upon request.
- Can you print essential labels and lot numbers?
Yes — we print barcode labels, lot & serial numbers, expiry dates and IFU labels. Variable data printing for batch tracking is available for traceability and compliance.
- Can you produce cost-effective or ‘cheap’ contact lens boxes?
Yes — choose economical stocks (single-coated C1S/C2S), simpler finishes (no foil/spot UV) and larger MOQs to lower per-unit cost. We can advise on structural changes that preserve protection while reducing material and print costs.
- Do you make blister packs for contact lenses?
Yes — plastic and thermoformed blister solutions are available. We can design an outer paperboard box to house blister packs securely, including recesses or foam inserts for stability.
Ready to proceed? Upload your print-ready dieline or request a custom quote through your account. Our design team can prepare print-ready proofs, 3D mockups and physical prototypes on request.
| Specification | Details / Options |
|---|---|
| Materials | GrayBoard, Rigid Board, Bux Board (385–736 gsm), C1S/C2S coated stocks, Kraft board. |
| Stock Weights | 100–318 lbs equivalence; Bux board 385–736 gsm; custom weights on demand. |
| Printing | Offset (CMYK), Digital, Pantone spot; variable data printing available. |
| Finishes | Matte/Gloss/Soft-Touch lamination, Spot UV, Emboss/Deboss, Hot Foil. |
| Add-Ons | PVC windows, foam inserts, desiccant pockets, hang tabs, childproof features. |
| Samples | Digital proofs, 3D mockups, physical prototypes (on demand). |
| MOQ | Flexible — small MOQs to high volume bulk. Request a quote for specific quantities. |
| Compliance | Regulatory label printing (lot numbers, IFU, warnings), FD&C Act formatting on request. |
Note: The sizes and options above are representative. We manufacture bespoke contact lens packaging to your exact dieline, material and regulatory requirements — please upload your artwork or request a design consultation for a tailored quotation.
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